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STUDY CASE | 6 minutes reading 🕛
One of the biggest challenges manufacturers face today is ensuring their machines and factory floor processes are working efficiently with maximum uptime. This is where machine and condition monitoring comes into play. Machine and condition monitoring are both used to track the performance and health metrics of machines involved in manufacturing. This helps decision-makers refine their production processes and carry out maintenance work before costly failures occur. In this article, we will dive into how exactly machine and condition monitoring work and what manufacturers stand to gain from implementing this type of technology.
First, we’ll look at machine monitoring. Machine monitoring uses IIoT technology to collect data from all the machines on the factory floor, allowing decision-makers to work towards improving performance and efficiency. Here are a few examples of the data a single machine can collect:
This data is collected from machines, transferred to the internet, then monitored and analyzed. It’s fundamentally a simple process.
At Plex, we define machine monitoring as:
The process of extracting, storing, and displaying machine data to enable real-time production monitoring and advanced analysis of performance metrics.
Machine monitoring is important for businesses because it allows them to measure manufacturing equipment efficiency. The data collected using this technology is displayed all in one place and can be used to improve the manufacturing process, which in turn increases revenue and helps businesses gain an advantage in competitive industries. Using machine monitoring solutions, manufacturers can identify:
Analyzing data collected on the above reduces machine downtime, improves delivery times, reduces waste, and optimizes program efficiency.
In this section, we’ll look at how machine monitoring improves asset performance and what businesses stand to gain from implementing this type of software. Here’s how a machine monitoring solution can benefit your industry:
Increased Efficiency. The goal for manufacturers is to achieve excellent product delivery at maximum quality. Machine monitoring means more accuracy in identifying faults; this allows for faster repairs and reduces downtime, keeping the production process running smoothly. Performance metrics also provides insight into the working condition of machines. Manufacturers can use this data to identify weak points in the production process and work to improve efficiency and speed.
Waste Reduction. Monitoring the consumption of resources means manufacturers can now maintain a track record on resource wastage. Using this data, they can implement the necessary changes needed for reducing waste. Tracking machine health also contributes to waste reduction by minimizing equipment pollution output.
Improved Communication. Machine monitoring collects data from all machines on the shop floor and displays it in one place. This visualization provides manufacturers with a clear overview of all the different processes, allowing for better collaboration between different plant operators. It also automates tasks like downtime detection and noise identification, freeing the human workforce for more complicated tasks.
Real-Time Notifications. Manufacturers are notified of any faults or small obstacles like downtime by an alert module. Not only does this mean problems can be identified and fixed faster, but it also saves employees time and allows them to take situation-based action to avoid further machine damage.
If you think your business would benefit from machine monitoring technology, Plex asset performance management (APM) platform offers all the benefits listed above and more. Implementing this software will eliminate downtime and ensure all production targets are hit. It identifies and prevents machine health incidents and manages all your data in one system to create context and connected workflows.
You can make a successful start with machine monitoring solutions by following these six steps to APM success:
Businesses utilizing Plex APM technology can expect a healthier bottom line, consistent deliveries on customer commitments, optimized plant performance and throughput, and minimized risks to reputation. If you’d like more information, you can find capabilities, case studies and a product demo here.
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